Isingeniso sensimbi yokusika yamahhala esebenza kahle kakhulu

Ipuleti lensimbi elingu-12L14: ummeleli ovelele wensimbi yokusika ekhululekile esebenza kahle kakhulu

Emkhakheni wokukhiqiza izimboni zanamuhla, ukusebenza kwensimbi kuthinta ngqo ikhwalithi kanye nokusebenza kahle kokukhiqiza kwemikhiqizo. Njengensimbi yesakhiwo esingenasici esisebenza kahle kakhulu, ipuleti lensimbi elingu-12L14 seliyisinqumo esifanele semishini yokunemba, izingxenye zezimoto, imishini kagesi kanye neminye imboni enokwakheka kwayo kwamakhemikhali okuhlukile kanye nezici ezinhle kakhulu zokucubungula.

1. Ukwakheka kwamakhemikhali: umongo wokusebenza okuhle kakhulu

Ukusebenza okukhethekile kwepuleti lensimbi elingu-12L14 kuvela ekwakhekeni kwalo kwamakhemikhali okuklanywe ngokucophelela. Okuqukethwe kwekhabhoni kulawulwa ngokuqinile ku-≤0.15%, okuqinisekisa ukuqina kanye nokuguquguquka kwezinto; okuqukethwe okuphezulu kwe-manganese (0.85 - 1.15%) kuthuthukisa amandla kanye nokumelana nokuguguleka; kanti okuqukethwe kwe-silicon kungu-≤0.10%, okunciphisa ukuphazamiseka kokungcola ekusebenzeni. Ngaphezu kwalokho, ukwengezwa kwe-phosphorus (0.04 - 0.09%) kanye ne-sulfur (0.26 - 0.35%) kuthuthukisa kakhulu ukusebenza kokusika; ukwengezwa kwe-lead (0.15 - 0.35%) kunciphisa kakhulu ukumelana kokusika, okwenza ama-chip abe lula ukuwaphula, futhi kuthuthukise ngempumelelo ukusebenza kahle kokucubungula kanye nokuphila kwamathuluzi.

II. Izinzuzo zokusebenza: ukucabangela kokubili ukucubungula kanye nokusetshenziswa

1. Ukusebenza kahle kakhulu kokusika: Ipuleti lensimbi elingu-12L14 lingabizwa ngokuthi “umlingani onobungane wokucubungula ngomshini”. Ukumelana kwalo kokusika kungaphansi kuka-30% kunokwensimbi evamile. Lingafinyelela ukusika okusheshayo kanye nokucubungula ukudla okukhulu. Lisebenza kahle kuma-lathe azenzakalelayo, amathuluzi omshini we-CNC kanye neminye imishini, lifinyeza kakhulu umjikelezo wokucubungula futhi linciphise izindleko zokukhiqiza.

2. Ikhwalithi enhle yobuso: Ukuphela kobuso bepuleti lensimbi elingu-12L14 elicutshunguliwe kungafinyelela ku-Ra0.8-1.6μm. Akukho ukwelashwa okuyinkimbinkimbi kokupholisha okulandelayo okudingekayo. Ukufaka i-electroplating, ukufafaza kanye nezinye izinqubo zokwelashwa kobuso kungenziwa ngqo, okungagcini nje ngokuqinisekisa ukubukeka komkhiqizo, kodwa futhi kuthuthukisa ukusebenza kahle kokukhiqiza.

3. Izakhiwo zomshini ezizinzile: Amandla okudonsa epuleti lensimbi aphakathi kuka-380-460MPa, ukunwebeka kungu-20-40%, ukuncishiswa kwesigaba esinqamulayo kungu-35-60%, kanti ubulukhuni buphakathi (isimo esigoqekile esishisayo esingu-121HB, isimo esigoqekile esibandayo esingu-163HB). Ingagcina izakhiwo zomshini ezizinzile ngaphansi kwezimo zokusebenza ezahlukahlukene futhi ihlangabezane nezidingo zokusetshenziswa kwezimo ezahlukene.

4. Ukuvikelwa nokuphepha kwemvelo: Ipuleti lensimbi elingu-12L14 lilandela ngokuqinile amazinga okuvikelwa kwemvelo emhlabeni jikelele, lidlulile isitifiketi semvelo se-EU SGS kanye nesitifiketi semvelo saseSwitzerland, alinazo izinto eziyingozi ezifana ne-lead kanye ne-mercury, futhi lihambisana nomkhuba wokuthuthukiswa kokukhiqiza okuluhlaza kwesimanje.

III. Imininingwane kanye nezindinganiso: Zivumelanise nezidingo eziningi

Ipuleti lensimbi elingu-12L14 linobubanzi obuhlukahlukene bokusebenza ezicacisweni. Ububanzi bobukhulu bepuleti lensimbi eligoqekile elishisayo bungu-1-180mm, ubukhulu bepuleti lensimbi eligoqekile elibandayo bungu-0.1-4.0mm, ububanzi obujwayelekile bungu-1220mm, kanti ubude bungu-2440mm, obungenziwa ngokwezifiso ngokuvumelana nezidingo zamakhasimende. Ngokwezindinganiso, lihambisana nezindinganiso zomhlaba wonke njenge-AISI 12L14 e-United States, i-SUM24L ku-JIS G4804 eJapane, kanye ne-10SPb20 (1.0722) ku-DIN EN 10087 eJalimane, okuqinisekisa ukuguquguquka nokushintshana kwemikhiqizo emakethe yomhlaba wonke.

IV. Izinkambu zokusetshenziswa: Ukunika amandla ukuthuthukiswa kwezimboni

1. Ukukhiqizwa kwezimoto: kusetshenziselwa ukukhiqiza izingxenye ezinembile njengemishini yokushintsha amagiya, izindawo zokujova uphethiloli, amabhuleki ezinzwa, njll., ukuqinisekisa ukusebenza kahle kwezinhlelo zamandla ezimoto kanye nezinhlelo zokulawula ngogesi.

2. Izinto zikagesi nezokunemba: Yizinto ezikhethwayo zokukhiqiza imikhiqizo enembile kakhulu njengezinto zokuwasha, izinto zokuhlinza zezokwelapha, nezikulufo zokulungisa izinto ezibonakalayo, okusiza imishini kagesi kanye nezinto zokunemba ukuthi zifinyelele ukwenziwa kube lula futhi kube nokunemba okuphezulu.

3. Ukukhiqizwa kwemishini: Kudlala indima ebalulekile ekukhiqizweni kwezingxenye ezifana nama-hydraulic valve cores, ama-bearing retainers, kanye nama-connecting pin emishini ezenzakalelayo, futhi kuthuthukisa ukuzinza nokuqina kwemishini yemishini.

4. Izinto ezidingekayo nsuku zonke kanye nezimpahla zabathengi: Isetshenziswa kabanzi kwihadiwe yefenisha esezingeni eliphezulu, izingidi, ama-micro-axle omkhiqizo we-elekthronikhi kanye neminye imikhiqizo, kucatshangelwa ukusebenza kanye nobuhle.

Njengensimbi esezingeni eliphezulu ehlanganisa ukusebenza okuphezulu, ukucubungula okulula, kanye nokuvikelwa kwemvelo, ipuleti lensimbi elingu-12L14 liqhuba imboni yokukhiqiza yesimanje ukuthi iqhubekele ekusebenzeni kahle okuphezulu, ukunemba, kanye nokuluhlaza ngezinzuzo zayo eziyingqayizivele, futhi isibe yitshe elibalulekile lezimboni eziningi ukuze kufezwe impumelelo kwezobuchwepheshe kanye nokusungula imikhiqizo.